Background

A leading Indian foundry, specializing in precision iron castings for critical industrial applications, needed to maintain its competitive position in the European market. With operations spanning 140,000+ square feet and a monthly production capacity of 800 MT, the manufacturer faced the challenge of complying with the EU’s new Carbon Border Adjustment Mechanism (CBAM) regulations while maintaining operational efficiency and cost-effectiveness.

Challanges

The organization faced a complex regulatory hurdle with the implementation of Carbon Border Adjustment Mechanism – popularly known as CBAM. The key challenges included:

 

  • Accurately measuring embedded carbon emissions across multiple production processes
  • Integrating data from diverse sources including solar installations, manufacturing units, and transportation
  • Meeting strict EU reporting requirements while maintaining cost competitiveness
  • Developing a system for ongoing compliance monitoring and reporting

Our Solution

Switch Climate Tech deployed its advanced carbon intelligence platform to deliver comprehensive CBAM compliance:

 

  • Implemented detailed emissions tracking across Scope 1, 2, and 3 categories
  • Developed custom analytics dashboard integrating data from multiple operational units
  • Created automated reporting system aligned with EU CBAM requirements
  • Provided actionable insights for emissions reduction opportunities
  • Established real-time monitoring of solar power utilization and impact

 

 

Measured Benefits

The partnership delivered remarkable results:

 

  • Accurately calculated and documented total factory emissions of 675.665 tCO2e
  • Achieved precise tracking of CBAM product emissions at 5.643 tCO2e
  • Enabled 605 kW solar power integration, significantly reducing Scope 2 emissions
  • Generated comprehensive compliance reports meeting all EU regulatory requirements
  • Helped to maintain a competitive advantage in the European market

Strategic Impact

This successful implementation demonstrates how data-driven sustainability solutions can turn regulatory challenges into competitive advantages. The manufacturer not only achieved full CBAM compliance but also identified opportunities for emissions reduction and cost savings. The project establishes a model for how industrial manufacturers can leverage advanced analytics to thrive in an increasingly regulated global market.

 

For more information about how Switch Climate Tech can accelerate your organization’s sustainability journey, contact us at sales@switchclimatetech.com.